Xylan Xylan is a brand name and a family of fluoropolymer coatings which often contains PTFE. This coating is highly effective for food production companies where a non-stick surface is desirable. • Xylan can replace plating on hydraulic pistons and extend their lives in corrosive envi-ronments. conformal coating vary depending upon the type of coating used. 5. Use wooden or silicone utensils when mixing food and serving from your Xylan nonstick cookware. Available for same-day shipping in a wide variety of sizes, each is expertly coated with the proprietary FluoroKote #1® fluoropolymer coating process that offers easier assembly, fights corrosion and prevents seizing and galling. Materials Coated. The coating utilizes a unique dual lubrication system of PTFE and MoS2 and is superior to "moly" greases which wash away and PTFE coatings which "cold flow." Most Xylan® coatings contain PTFE or other types of lubricants and are applied in thin films. A second traditional method is based on direct alkaline extraction followed by ethanol precipitation of xylan, which is a simpler procedure but usually provides a lower yield . LoneStar Corrosion Services, Inc. specializes in a wide range of coating processes, hydro testing and assembly of customer parts. Protective Industrial Metal Coatings Services, Download Our Industrial Coatings Brochure. PTFE – FLUOROCARBON COATING - Xylan 1014 - Xylan 1052 - Xylan 1070 - Xylan 1424 (Various Colours) CERAMIC FILLED FLUOROCARBON COATING - Xylar 1 or Xylar 2 . [5] The thickness of the coating can be measured in a number of ways, but most of range of any fluoropolymer coating, Xylan 1010 is the best low-friction coating on the market today. Micro Surface Corporation, located in the midwest an hour outside of Chicago, IL has been a Xylan coating service provider for customers throughout the USA for more than 25 years. Xylan® provides lubrication as well as wear, heat and corrosion resistance. Remove excess grit with compressed air. Similar to Xylan® 1427, this PTFE coating is ideal for leak prevention for tanks, valves, vessels, etc. Stud and Nut Combinations B7 Studs and 2H Nuts NOTE: Items that we will not cover in this article include: coating practices such as zinc plated, PTFE or Xylan(R) coating, hex bolts, or hex cap screws or machine screw nuts and coupling nuts found in ASME B18.2.2, as these have nothing to do with industrial bolting. Common colors are Black (P01926E) and Medium Green (E0795A). Excellent for molds, sealing bars, and processing equipment. 2. It is unaffected by solvents to 400°F and resists most acids and alkalies. Xylan 1010 is a dry film lubricant that used on a number of surfaces to reduce friction even at high loads, prevent wear and galling, and provide additional lubrication in the event of the failure of the primary lubricant. Xylan 1331 & P-1391 FDA Acceptable Coating System. Grit blast with 46-80 grit alum oxide to white metal surface. Remove all grease and soils with alkaline cleaning solution. Zinc If the coating has weak adhesion to the layer immediately below, it is possible that the solvent resistance test will yield a … HOME PRODUCTS & SERVICES DATASHEETS INDUSTRIAL COATINGS WHITFORD CORPORATION INDUSTRIAL FLUOROPOLYMER COATING -- XYLAN® 1000 SERIES 1010, 1070 Whitford Corporation List your products or services on Engineering360. Scroll down to see the Xylan® coatings we offer and their individual uses. Spar Coats & Polymers is acknowledged as a reliable Service Provider, Manufacturer and Supplier of HALAR/ECTFE /PTFE/ PFA / FEP ETFE/PTFE/XYLAN/Teflon Coatings and Linings. PTFE and a number of other types of lubricants are typically used to … Paraxylylene is only required to have a thickness of 0.01-0.05 mm. Thermal spray systems. Material Preparation: Xylan® is rolled at 30 rpm for 30 minutes to ensure the coating has … Application examples include molding, components which tend to gall, and items that must function after a period of non-use. Xylan 1424 is a fastener coating used to prevent corrosion and improve make up torque. Dry parts with hot air. off-white Low-friction coating with excellent corrosion resistance. ASTM's paint and related coating standards are instrumental in specifying and evaluating the physical and chemical properties of various paints and coatings that are applied to certain bulk materials to improve their surface properties. WHAT IS PTFE? API 6A is an International Standard which specifies requirements and gives recommendations for the performance, dimensional and functional interchangeability, design, materials, testing, inspection, welding, marking, handling, storing, shipment, purchasing, repair and re-manufacture of wellhead and well tree equipment for use in the petroleum and natural gas industries. These services are implemented and performed by our well-informed crew of employees with huge information and knowledge in their concerned domain. Resin-bonded lubricants in Xylan 1052 stay on the job, even in harsh chemical environments. Some other common coatings for PTFE coated fasteners are Teflon® and Xylan®.In this article, we’ll refer to all of them as PTFE. In comparison to a liquid coating process or painting, powder coating is thicker, more consistent, and more durable. Xylan 1514 provides a durable non-stick finish to products such as personal care items, industrial equipment, and housewares to give an attractive and easy to clean finish. Good for when a highly lubricious nonstick surface is desired. Xylan 1620 provides a durable, low-friction wear surface capable of operating at temperatures from -420°F to +500°F and in chemical and corrosive environments. The J-STD-001 specifies 0.03-0.13 mm for types AR, ER, and UR, but requires a thicker coverage of 0.05-0.21 mm for SR types. With the same pretreatment, 30 cycles DIN 50018 (2.0 liters SO 2) Kesternich Test are achieved. Xylan 1270 is a cheaper alternative to Xylan 1070 but has less lubrication and is also the European version of Xylan 1400. Flexible curing schedule from ambient to 425°C (800°F). Xylan 1000 series fluoropolymer coatings provide a thin resin-bonded layer of dry film lubricant intended to reduce friction and wear, prevent galling, and to provide anti-seize to the frictional surfaces of machined parts. coating procedure and given the embrittlement relief treatment will be subjected to a load of 75 percent of the ultimate notched tensile strength for 200 hours. Xylan 1820 provides a smooth finish with good chemical resistance and excellent non-stick and release properties for metal parts that nneed to be formed after the application of the surface (Postforming). Xylan 1424 8 NNS 8 4 17.5 ± 2.5µ 1 or more 205-275/ 15-5min-20 to +180 √ Range incl. Xylan 1052 is formulated for high pressure, low speed, industrial/mechanical wear applications. Common colors are Black (E11521A). Our services include fluorocarbon coating / PTFE (Xylan Coating),ceramic coating (Xylar 2), Zinc Flake coating (Xylan Zinc Rich), electroplating services : Zinc plating, Zinc Nickel plating, Electroless Nickel Plating, We are Whitford approved QAC. Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components and fasteners to prevent corrosion and increase the life of the product. Since it does not contain PTFE it can be used as a lubricant in industries where its use is prohibited. What is WHITFORD Xylan Coating? Lubricants with the lowest known coefficient of friction are combined with high temperature resistant organic polymers, together they form "plastic alloys" with unique properties. Xylan 1070 by Whitford is a PTFE coating, also called fluoropolymer coating, based on an organic solvent and was initially developed at the beginning of the 1970s for coating fastening materials. This guide explains the coating procedure from start to finish, as performed by our expert engineers. PFA® Coatings. In addition, if the coating begins to peel, the nonstick properties of your cookware will be lost. Scroll down to see the Xylan® coatings we offer and their individual uses. This can be extended even longer if it is applied over a primer such as Xylar 1. Xylan-coating procedure that will be used. Dry parts with hot air. Xylan 1425 coating applied at 1 mil (25 micron) dry film thickness, over zinc phosphated steel panels, has exceeded 1500 hours of ASTM B-117 salt fog test. PTFE coatings have the versatility to be applied to a range of substrates and by far the most ideal surface is a metallic substrate, and the main factor for any substrate to be applied with a PTFE coating, is temperature. Our electroplating and coating has been established in 2005. Rinse with cold water. Xylan 8110 is similiar to 1010 but is FDA compliant and is commonly availible in Black (E9314D). Xylan 1305 and 1315 is an excellent two coat system that protects valves and chemical process industry hardware from chemical attack. XYLAN COATING IEG is capable of application of Xylan 1000 series covering Xylan 1014, 1052 and 1070 fluoropolymer coatings. PTFE stands for P oly T etra F luoro E thylene and is more commonly known under various brand names such as Teflon™ and Xylan® . Specimens will be examined for cracks after the test. This is a two-coat process of Xylan 1331 and Xylan P-1391; the combination of a high abrasion and wear resistance with the excellent release properties of the Xylan 1331 top coat. Whitford Quality Approved Coater Xylan 1070 Coated Stud Bolt, Xylan Coated Bolts, PTFE Fluorocarbon Coated A193 B7 Stud Bolt &A194 2H NUTS. Our electroplating and coating has been established in 2005. 3. Both methods use 40% (w/w) NaOH for xylan extraction at different reaction times and temperatures. 1. Its dual lubrant system of PTFE and Molybdenum Disulfide (MoS2) provides lubrication for bearing surfaces up to 150,000 psi. Xylan® coatings reduce friction, improve wear resistance, protect metal from corrosion, and for non-stick applications which make them ideal for a variety of applications. Providing all kinds of metal surface finisshinh service. However, because of its high PTFE content, it is somewhat softer than other coatings and as a result is best suited for industrial/mechanical applications which do not require a great deal of wear and abrasion resistance. When applied over zinc phosphate it can withstand 1,500 hours of salt fog. Xylan 1331 & P-1391 FDA Acceptable Coating System. Coating Solutions Inc. 13525 Fenway Blvd N Hugo, MN 55038 651-762-5700 651-762-8555 fax M - F 7:00 - 3:30 The procedures were also successfully applied to lignified tissues of annual plants 653 including sugar beet pulp. Common colors are Medium Blue (P01931E), Black (P01937E), Green (E0757A), and Yellow (E2717A). Xylan 1424 will withstand most solvents, waters, automotive fluids and fuels up to 200°F and is impervious to new water base hydraulic fluids used in offshore oil production. Request more Xylan® 1070 information, or fill out the Have A Question form! • Xylan can replace heavy metal platings on engine journal bearings. Xylan 1070 by Whitford is a PTFE coating, also called fluoropolymer coating, based on an organic solvent and was initially developed at the beginning of the 1970s for coating fastening materials. Xylan 1014 contains significantly more bonding resin which produces finishes that are harder, more abrasion resistant, glossier, and less porus. PTFE Applied Coatings has accreditation from URS Certification, ISO 9001:2015, (Click here to download PDF of our Certificate) and is regularly audited by our internal organisation and by the British Standards Quality authority. Cast parts are de-gassed. API 6A is an International Standard which specifies requirements and gives recommendations for the performance, dimensional and functional interchangeability, design, materials, testing, inspection, welding, marking, handling, storing, shipment, purchasing, repair and re-manufacture of wellhead and well tree equipment for use in the petroleum and natural gas industries. Below is an outline of the Teflon® and fluoropolymer coating process; Prebaking the substrate; This first step removes the oils and cleans the item so that the new coating … Xylan® coatings provide a working surface, tailored to the application. Outstanding corrosion and chemical resistance against: Wide operating-temperature range from -195°C to +285°C (-385°F to +545°F). Before the plating process is performed, every component is subjected to the following processes : Surface Cleaning - Metal surfaces are cleaned by chemical or by thermal degreasing and/or Dry parts with hot air. The coating can be colored to suit different applications. Remove all … PTFE Coated Studs: A Little Background. Cast/Rolled Aluminum, Aluminumized Steel, Steel, Stainless Steel. Xylan® 1070 Coating Xylan® 1070 is a low friction coating with high corrosion resistance to oxidation and high temperatures. Providing all kinds of metal surface finisshinh service. Aluminum, Titanium, Zinc Phosphate, Steel or Stainless Steel. Additionally, using industrial Xylan® coatings allows for reduced breakout torques due to its anti-corrosion and low-friction properties. Xylan 1756 is a pure FEP topcoat which can applied over a variety of other Xylan coatings such as 1220, 1840, and 8840 to provide greater release. Metal Coatings Corp. maintains a huge stock of coated B7 studs, threaded bar and 2H nuts. Xylan 1401 is similiar to 1400 but includes electrically conductive additives which makes a good solution for dissipating static electricity. This is a two-coat process of Xylan 1331 and Xylan P-1391; the combination of a high abrasion and wear resistance with the excellent release properties of the Xylan 1331 top coat. Additionally it is thermally stable to 425°F continuous / 500°F intermittent service which makes it well suited for chemical processing operations.It is only availible in dark colors. Sealing bars benefit from its ability to repel melted plastic at elevated temperatures which can be sticky and troublesome. PTFE stands for P oly T etra F luoro E thylene and is more commonly known under various brand names such as Teflon™ and Xylan® . Xylan 1440 is similiar to 1240 but is availible in a wider selection of colors. Xylan 1220 contains FEP instead of PTFE which provides excellent non-stick and release properties when used as a coating for molds. NOTE: Items that we will not cover in this article include: coating practices such as zinc plated, PTFE or Xylan(R) coating, hex bolts, or hex cap screws or machine screw nuts and coupling nuts found in ASME B18.2.2, as these have nothing to do with industrial bolting. 3. B. A wide variety of xylan coating options are available to you, such as ansi, din. Xylan 1700 provides a smooth finish with excellent chemical resistance, non-stick and release which makes it ideal demanding environments such as vessel linings. f. PTFE and a number of other types of lubricants are typically used to create Xylan® coatings, these are applied in thin films. 654 Barley straw 655 has been extensively investigated. Pretreatment: Parts are pretreated to ensure proper adhesion. While not necessarily harmful to ingest, it's best not to eat the coating. Xylan 1014 and 1015: compared to Xylan 1010, Xylan 1014 and 1015 fastener-class coatings con - As a result it is an excellent coating for hardware and fasteners as well as machinery exposed to ice and snow which need to be protected from chemicals and corrosive agents, weathering, and abrasives. 4. Xylan 1006 is a resin bonded dry lubricant coating that contains the greatest percentage of PTFE than virtually any other Xylan coating and as a result has excellent non-stick properties and good chemical resistance. other bolting torque tables. PTFE – FLUOROCARBON COATING - Xylan 1014 - Xylan 1052 - Xylan 1070 - Xylan 1424 (Various Colours) CERAMIC FILLED FLUOROCARBON COATING - Xylar 1 or Xylar 2 . Halar® is a melt processable polymer specifically designed for application using an electrostatic powder gun. XYLAN 1024. Superb wear resistance even under extreme pressure. For the isolation of xylans from hardwood, in particular, two-step procedures with a NaOH / H 2 O 2 delignification step can be used. Xylan-coating procedure that will be used. Remove all grease and soils with alkaline cleaning solution. PTFE is short for Polytetrafluoroethylene, a chemical applied to common bolting materials (such as B7 stud bolts) to provide corrosion and chemical resistance.. 2. Common colors are Black (E10211A), Dark Blue (E10212A), Yellow (E2717B), and Green (P01614E). Pliability: Xylan® coatings bend freely and repeatedly without breaking. e. Testing for salt spray and coating weight will be accomplished at least per lot, once every eight (8) hours or less. Xylan 1515 is similiar to 1514 but has less PTFE which makes it harder and glossier. Coating Quality. Xylan 1440 is good for low-friction, wear protection, and are also resistant to many chemicals found in industrial manufacturing such as automotive fluids, organic solvents, acids, and caustics. Prebake Substrate – The first step in the coating process is prebaking the substrate. Spar Coats & Polymers is acknowledged as a reliable Service Provider, Manufacturer and Supplier of HALAR/ECTFE /PTFE/ PFA / FEP ETFE/PTFE/XYLAN/Teflon Coatings and Linings. Designed for fasteners, piston casings, compressors, etc. Machineability: After applying multiple coats of Xylan®, some formulations can be machined to fit. Designed for fasteners, piston casings, compressors, etc. Xylan 1840 is one of the best non-stick and release coatings in the Xylan family which makes it an excellent solution for coating sealing bars and molds. Material Preparation: Xylan® is rolled at 30 rpm for 30 minutes to ensure the coating has been adequately mixed. Scroll down to see the Xylan® coatings we offer and their individual uses. These services are implemented and performed by our well-informed crew of employees with huge information and knowledge in their concerned domain. Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components and fasteners to prevent corrosion and increase the life of the product. Diameter:1/4″~3 3/4″ Length:20mm~6000mm(usually 12 feet) Grade :B7 Standard: M6-M100. Coating Solutions follows a step by step process and monitors each item during the coating process for quality control. Please see below for the Whiteford Xylan-coating procedure that will be used. 656 The application of ultrasound is very effective during the alkaline extraction of xylans from corncobs, 657 the seed coat of buckwheat, 658 corn hulls, 659 wheat straw, 660,661 and sugarcane bagasse. bolting torque table 2 - astm 193 grade b7 and astm 193 grade b16 stud bolts. 1. Molds benefit from its long lasting release properties. Zinc Wide range of colors availible in many formulations. It contains additives which provide exceptional corrosion protection, compared to Xylan 1010 it offers 40% additonal salt spray protection. Parts made from materials with the optimum strength, weight and cost may still corrode, seize or gall. All parts are cleaned and pre-treated before Halar® is applied using a sandblasting process. Listed below are some of the variables associated with solvent resistance testing:: 1. Grit blast with 46-80 grit alum oxide to white metal surface. 6. Components of Xylan The Xylan coating matrix is composed of The isolation procedure and material properties of the 4-O-methyl-d-glucurono-d-xylan (MGX) from aspen wood were described. This guide explains the coating procedure from start to finish, as performed by our expert engineers. 6. bolting torque table 2a - cold service astm a320 grade l7 stud bolts. In comparison to a liquid coating process or painting, powder coating is thicker, more consistent, and more durable. Fluorcarbon coating-Surface Coatings XYLAN 1070. in harsh environments. Similar to Xylan® 1427, this PTFE coating is ideal for leak prevention for tanks, valves, vessels, etc. This will help you to avoid scratching the coating. Contains PPS (polyphenylene sulfide resin) and PTFE for outstanding wear and abrasion resistance.